Stainless Steel Rotary Lobe Pumps for High Viscosity Magma Transfer
Bonve is a leading Chinese manufacturer of rotary lobe pumps, providing customized pump solutions for various industries, including food, dairy, beverages, and more. With over 5000 customers and 60000 pumps running worldwide by 2021, Bonve has established itself as a reliable and trustworthy pump manufacturer.
The Challenge
In the sugar industry, transferring thick and viscous magma from one crystallization tank to the next during the sugar refining process poses significant challenges. magma, a mixture of sugar crystals and molasses, is extremely viscous and sticky. Traditional pumps often struggle with the high viscosity and abrasive nature of magma, leading to frequent maintenance and product damage.
The Solution
Bonve stainless steel lobe pumps are specifically designed to handle the demanding requirements of transferring magma.
Key features include:
Non-contacting Pumphead Design: This design enhances the pump's ability to handle abrasive crystalline slurries, minimizing product damage and improving productivity.
High Viscosity Handling: Bonve pumps can efficiently transfer magma with viscosities up to 1,500,000 cP.
Durable Construction: The pumps are built with high-quality materials to withstand the abrasive nature of magma, reducing wear and tear.
Easy Maintenance: The pump's simple design allows for quick disassembly and reassembly, making cleaning and maintenance easy.
The Results
By using Bonve stainless steel lobe pumps, sugar refineries can achieve significant improvements:
Product Quality: The low shear operation of the pumps prevents damage to the magma, maintaining the quality of the final product.
Maintenance Costs: The durable construction and easy maintenance of the pumps reduce downtime and maintenance costs.
Efficiency: The efficient pumping capacity of Bonve pumps increases the overall production efficiency of the sugar refining process.
What Pump We Offer?
Bonve offers the broadest range of its Rotary Lobe Pumps for food industry. As an excellent pump manufacturer, our hard technical barriers have become a powerful help for our Bonve pumps reform and innovation. So far, Bonve pumps have developed to the fourth generation and are mature.
Interchangeable
· Interchangeable rotors, one pump multi-purpose.
· Targeted seal for specific application, ensure zero leakage.
Easy maintenance
· Compact structure, easy assembling and disassembling
· Maintenance in place, easy cleaning, CIPable and SIPable.
· Few wearing parts, low maintenance.
Long life
· All main parts proceed by CNC, high precision fabrication.
· No contact between the rotors, rotors and pump chamber.
· Six bearings with separate arrangement, high balance.
· Adjustable seal ring extends the shaft life.
· Axis key synchronous adjustment, no rotor collision problem.
Working Principle
Bonve lobe pumps basically consist of two lobe rotors, which rotate synchronously driven by a pair of synchronous gears in the gearbox. The rotors are driven by the main shaft and sub-shaft to rotate in a synchronous reverse direction, which changes the pump capacity, builds up high vacuum and discharge pressure, thus an efficient pumping is formed. Gap is kept between the rotors and between the pump casing, no friction, long life, no damage, no physical and chemical reaction to the pumped products.
Bi-wing rotor diagram
Tri-lobe rotors diagram
Main Parts of the Complete Pump
Bonve complete pumps are usually composed of bare shaft pump, coupling and its guard, geared motor and baseplae. With your order, bare shaft pump or complete pump is supplied.
Bare Shaft Pump Structure
Based on the port direction, we have the pump with horizontal port and vertical port to meet your site installation.
Structure Details
Complete Pump Types
Technical Parameters
|
Model |
Displace -ment |
RPM |
Flow |
Dis. Pre. |
Power |
Vacuum |
Port size |
Max viscosity |
|
|
(L/r) |
(r/min) |
(m³/h) |
(Mpa) |
(kW) |
(Mpa) |
(mm) |
(cp) |
|
25BV12-05 |
0.06 |
10-1000 |
0-0.5 |
0-1.2 |
0.37-1.1 |
-0.080 |
25 |
1,500,000 |
|
40BV12-2 |
0.15 |
10-1000 |
0-2 |
0-1.2 |
0.75-2.2 |
-0.080 |
40 |
1,500,000 |
|
50BV12-5 |
0.32 |
10-800 |
0-5 |
0-1.2 |
1.5-4 |
-0.085 |
50 |
1,500,000 |
|
65BV12-10 |
0.65 |
10-600 |
0-10 |
0-1.2 |
2.2-7.5 |
-0.085 |
65 |
1,500,000 |
|
80BV12-20 |
1.74 |
10-500 |
0-20 |
0-1.2 |
4-15 |
-0.095 |
80 |
1,500,000 |
|
90BV12-30 |
2.60 |
10-500 |
0-30 |
0-1.2 |
5.5-22 |
-0.095 |
100 |
1,500,000 |
|
100BV12-40 |
3.65 |
10-500 |
0-40 |
0-1.2 |
7.5-30 |
-0.095 |
100 |
1,500,000 |
|
125BV12-50 |
4.60 |
10-500 |
0-50 |
0-1.2 |
7.5-37 |
-0.095 |
125 |
1,500,000 |
|
140BV12-70 |
6.10 |
10-500 |
0-70 |
0-1.2 |
11-45 |
-0.095 |
150 |
1,500,000 |
|
150BV12-80 |
7.63 |
10-500 |
0-80 |
0-1.2 |
11-55 |
-0.095 |
150 |
1,500,000 |
|
200BV12-120 |
11.56 |
10-400 |
0-120 |
0-1.2 |
15-75 |
-0.095 |
200 |
1,500,000 |
|
250BV12-150 |
14.22 |
10-400 |
0-150 |
0-1.2 |
18.5-90 |
-0.095 |
250 |
1,500,000 |
|
300BV12-200 |
20.80 |
10-300 |
0-200 |
0-1.2 |
22-110 |
-0.095 |
300 |
1,500,000 |
|
350BV12-300 |
32.60 |
10-250 |
0-300 |
0-1.2 |
45-160 |
-0.095 |
350 |
1,500,000 |
|
400BV12-400 |
50.40 |
10-250 |
0-400 |
0-1.2 |
55-200 |
-0.095 |
400 |
1,500,000 |
Note:
1. Tested medium: water. Your liquid's density, viscosity and temperature are necessary to supply when choose the pump.
2. Speed, flow rate, electrical power and pressure will be varified according to different liquid properties.
3. Port size can be changed as needed.
Selection Guidelines
|
Your Industry |
|
||
|
About pump medium |
Name: |
||
|
Density (g/m³): |
|||
|
Viscosity (mPa.s): |
|||
|
Temperature (℃): |
|||
|
PH value: |
|||
|
Solid content (%): |
|||
|
Solid size (mm): |
|||
|
Suction side |
Pressure: Positive ( ) bar; Negtive ( ) bar |
How high (m): |
|
|
Suction pipe length (m): |
Diameter (mm): |
||
|
Bends (Pcs): |
T-piece (Pcs): |
Valves (Pcs): |
|
|
Discharge side |
Pressure (Mpa): |
||
|
Vertical delivery pipe length (m): Total delivery pipe length (m): |
Diameter (mm): |
||
|
Bends (Pcs): |
T-piece (Pcs): |
Valves (Pcs): |
|
|
Required flow rate (L/H) |
Operating flow: |
Max. flow: |
|
|
Pump material required |
SS304 ( ) SS316 ( ) SS316L ( ) Duplex stainless steel ( ) |
||
|
Motor required |
Phase: Single ( ) Three ( ) |
Voltage (V): |
Frequency (Hz): |
|
IP grade: |
Energy efficiency: |
Anti-explosive: |
|
|
Installation type |
Fixed ( ) |
Movable ( ) |
Fixed with adjusting feet ( ) |
|
Others |
|
||
About Us
BONVE is a Chinese leading manufacturer in ROTARY LOBE PUMPS and HOMOGENIZER MIXERS. Providing its customers with customized pumping and mixing solutions and solving their problems during the production.
Bonve pumps and mixers are widely used in food, dairy, beverages, chemical, pulp&paper, soaps&detergents, pharmaceuticals, pesticide, coatings etc. By 2020, Bonve served 4,000+ customers in various industries and 50,000+ pumps running in the worldwide.
Time and again companies specify Bonve pumps as the "standard" equipment for their manufacturing processed. We are looking forward to be partner with you.
Contact Us
We welcome you to contact us for a pump solution if have any demand.
Contact person: Mr. Luke
Tel: +86-574-87769810 Fax: +86-574-62962898
Mobile/Whatsapp/Wechat: +86 13586591843
Email: bvsales3@bonvepumps.com
