Inline high shear mixers for Agrochemicals
Bonve inline high shear mixer is a high-efficiency product integrating mixing, dispersing, crushing, dissolving, refining, depolymerizing, homogenizing and emulsification, are widely used for Agrochemical industry, to manufacture pesticides.
Pesticides mainly includes Fungicide, Herbicide, Insecticide. They are typically suspensions of insoluble active ingredients in water and aqueous or oil based solutions are used too. During the production, some ingredients such as thickeners, antifeeze, antifoaming agents and dispersion and wetting additives need to complete the formulation with mixing, dispersing anddissolving. Therefore, Bonve inline high shear mixers are demand.
To compare the tradition process, Bonve inline high shear mixer have the below main features.
- No dead ends, high evenness;
- Improved process hygiene;
- Time-saving, high-efficiency, low-consumption;
- Simpleand safeoperation, convenient maintenance, and can realize automatic control.
- 100%disperse shearing, in some cases a single pass is sufficient to obtain the required particle size after premixing;
- Quickly dissolves solids without agglomeration under the intense shearing action of the rotor/stator workhead ;
- The shorter processing time required to incorporate the powders reduces dust emissions.
- A single machine can carry out several different mixing operations on a wide range of product types.
- Improved consistency and uniformity of premix dramatically reduces the time taken in subsequent milling stages.
How the mixers work?
The main parts are stators and rotors. At centrifugal and fluid forces created by high running of the rotors, the stators exercise on the materials with strong power shearing, centrifugal pressing, breaking, fluid friction, turbulent. The processed materials (solid, fluid and gas phase) are quickly refined, homogenized, dis-aggregated and emulsified. The repeat of this process can result in stable and high-quality products.
Product line: FHM1 and FHM3 series
Bonve inline high shear mixers are mainly devided into 3 series based on different numbers of rotor and stator.
FHM1 series with single stage rotor and stator
FHM1 series is equipped with one set multi-layer stator and rotor. Required to be used in the cyclic processing of medium and small batch production. For short distance transmission, homogeneous and emulsion.
FHM3 series with three stage rotors and stators
FHM3 series is an extension of the FHM1 and FHM2 series. The working chamber is composed of three-stage rotor and stator. For applications that require greater and quicker homogenizing and emulsifying, FHM3 is used. It can be used in the cyclic proces sing of medium and large-scale production.
Main technical parameters
|
Model(FHM1 series) |
Electrical Power (kW) |
Rotation Speed (r/min) |
Capacity (m3/h) |
Discharge pressure (Mpa) |
Diameter of inlet/outlet |
|
FHM1/100 |
2.2 |
2900 |
0-3 |
0-0.05 |
DN40/40 |
|
FHM1/120 |
4 |
2900 |
0-4 |
0-0.1 |
DN40/40 |
|
FHM1/140 |
5.5 |
2900 |
0-5 |
0-0.15 |
DN50/40 |
|
FHM1/165 |
11 |
2900 |
0-8 |
0-0.15 |
DN50/40 |
|
FHM1/185 |
15 |
2900 |
0-15 |
0-0.15 |
DN65/50 |
|
FHM1/200 |
22 |
2900 |
0-20 |
0-0.15 |
DN80/65 |
|
FHM1/220 |
30 |
2900 | 0-30 | 0-0.15 | DN80/65 |
|
FHM1/240 |
37 |
2900 |
0-50 |
0-0.2 |
DN100/80 |
|
Model(FHM2 series) |
Electrical Power (Kw) |
Rotation Speed (r/min) |
Flow rate (m3/h) |
Discharge pressure (Mpa) |
Diameter of inlet/outlet |
|
FHM2/1003 |
3 |
2900 |
0-3 |
0-0.05 |
DN40/40 |
|
FHM2/120 |
5.5 |
2900 |
0-4 |
0-0.1 |
DN40/40 |
|
FHM2/140 |
7.5 |
2900 |
0-5 |
0-0.1 |
DN50/40 |
|
FHM2/165 |
11 |
2900 |
0-10 |
0-0.15 |
DN50/40 |
|
FHM2/185 |
22 |
2900 |
0-15 |
0-0.15 |
DN65/50 |
|
FHM2/200 |
30 |
2900 |
0-20 |
0-0.15 |
DN80/65 |
|
FHM2/220 |
37 |
2900 |
0-30 |
0-0.15 |
DN80/65 |
|
FHM2/240 |
45 |
2900 |
0-50 | 0-0.2 | DN100/80 |
|
Model(FHM3 series) |
Electrical Power (Kw) |
Rotation Speed (r/min) |
Flow rate (m3/h) |
Discharge pressure (Mpa) |
Diameter of inlet/outlet |
|
FHM3/100 |
5.5 |
2900 |
0-3 |
0.1 |
DN40/40 |
|
FHM3/120 |
7.5 |
2900 |
0-4 |
0.15 |
DN40/40 |
|
FHM3/140 |
11 |
2900 |
0-5 |
0.2 |
DN50/40 |
|
FHM3/165 |
18.5 |
2900 |
0-10 |
0.3 |
DN50/40 |
|
FHM3/185 |
30 |
2900 |
0-20 |
0.4 |
DN65/50 |
|
FHM3/200 |
45 |
2900 |
0-30 |
0.5 |
DN80/65 |
| FHM3/220 |
55 |
2900 |
0-40 |
0.5 |
DN80/65 |
| FHM3/240 | 90 | 2900 |
0-60 |
0.6 |
DN100/80 |
Remarks:
1. Above dates are tested by water. For product with poor liquidity or require a higher discharge pressure, Bonve lobe pump is advised to be installed before the homogenizer for transferring.
2. Port size can be changed as needed. Flange connection as starndard, clamp and thread as optional.
3. Motor matched is Siemens, ABB or equivalent brand. Normal type with 3ph/380V/50Hz as standard.
4. MOC: SS316 as standard, SS304, 316L and others as optional. 150°C (302°F) anti-heat seal.
5. Bonve reserves the right to change specifications without prior notification.
Applications
Working process
For various processes, different equipment is used to match and optimize the combination, so that the system achieves the best working effect. The common process flow diagram is as follows:
Selection Guideline
|
Your industry/application |
|
|
Processed medium’s name |
|
|
Medium’s feature |
Sanitary ( ) Corrosive ( ) Poisonous ( ) |
|
Medium’s proportion |
Liquid % ____ Density____ Viscosity____ PH value____ Solid % ____ Solid size ____ |
|
Processing requirement |
Mixing dissolving ( ) Dispersed suspension ( ) Emulsification ( ) Homogeneity ( ) Reaction ( ) Powder liquid mixing ( ) |
|
Working type |
Continuous circulation work ( ) Continuous non-circulation work ( ) Batch type ( ) |
|
Working temperature |
|
|
Particle size |
Before processing _______ After processing ________ |
|
Handling capacity required |
|
|
Delivery head/pressure required |
|
|
Vessel’s dimension |
|
|
Existing pipe size and connection type |
|
|
The existing process equipment and the existing problems |
About us
BONVE is a Chinese leading manufacturer in ROTARY LOBE PUMPSandHOMOGENIZER PUMPS. Providing its customers with customized pumping and mixing solutions and solving their problems during the production.
Bonve pumps and mixers are widely used in food, dairy, beverages, chemical, pulp&paper, soaps & detergents, pharmaceuticals, pesticide, coatings etc. By 2020, Bonve served 4000+ customers in various industries and 50000+ pumps running in the worldwide.
Time and again companies specify Bonve Pumps as the "standard" equipment for their manufacturing processes. We are looking forward to be partner with you.
Contact us
We welcome you to contact us for a pump solution if have any demand.
Contact person: Mrs. Cathy
Tel: +86-574-87769810 Fax: +86-574-62962898
Mobile/Whatsapp/Wechat: +86 13616639068
Email: trade@bonvepumps.com
